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連續退火銅大拉 Continuous Annealing Copper Rod Breakdown

連續退火銅大拉 Continuous Annealing Copper Rod Breakdown

HLC—450/13型連續退火銅大拉 Continuous Annealing Copper Rod Breakdown Machine 本機供電線電纜廠拉制φ1.2~φ3.5的圓銅線,可拉制硬銅線和連續退火軟銅線。本機拉線鼓輪采用串列式排列,定速輪和其它12道拉線鼓輪分別由二臺直流電機拖動,可進行快速換模,極大地方便了操作。 This machine is made for producing φ1.2~φ3.5 round-shaped copper wire for the wire and cable factory.the drawing capstan are arranged in tandem ,finish capstan and other 12 drawing capstans are seperately dragged by 2 DC machines.This can change the mould fast and make the operation simpler to a large extent. 電控系統采用西門子裝置,數字通訊,全線PLC控制,人機界面。 The electrical control is installed with the original Siemens control system,all lines are PLC controlled and human-computer interface 本機收線可配置雙盤自動收線裝置及成圈下線裝置。 The Drawing of this machine can be equipped with dual auto take-up device and coiler take-up device.

一、設備簡述 brief introduction to the equipment

本機供電線電纜廠拉制φ1.2~φ3.5的圓銅線,可拉制硬銅線和連續退火軟銅線。本機拉線鼓輪采用串列式排列,定速輪和其它12道拉線鼓輪分別由二臺直流電機拖動,可進行快速換模,極大地方便了操作。

This machine is made for producing φ1.2φ3.5 round-shaped copper wire for the wire and cable factory.the drawing capstan are arranged in tandem ,finish capstan and other 12 drawing capstans are seperately dragged by 2 DC machines.This can change the mould fast and make the operation simpler to a large extent.

電控系統采用西門子裝置,數字通訊,全線PLC控制,人機界面。

The electrical control is installed with the original Siemens control system,all lines are PLC controlled and human-computer interface

本機收線可配置雙盤自動收線裝置及成圈下線裝置。

The Drawing of this machine can be equipped with dual auto take-up device and coiler take-up device.

、主要技術參數main technical parameters

1、進線直徑inline wire Dia.  max.                      φ8  mm

2、出線直徑  outlet wire Dia.   max.                   φ1.2~φ3.5  mm

3、拉線、退火速度 drawing,annealing spped  max         25    m/s 

4、拉伸道次    number of drafts       max              13    

5、拉線鼓輪直徑(等直徑)

Dia. of drawing capstan (equal Dia.)                       φ450    mm

6、最大模具尺寸 Max. mould size                     φ43×35  mm

7、成圈收線容量 coiler take-up volume                2 t

收線范圍  take-up range                       φ3.5φ1.6  mm

收線速度  take-up speed max.                   15  m/s

8、雙盤收線盤規格  type of dual take-up            PND630  PND500

9、最大退火電流   Max.annealing curent             6000   A

10、最大退火電壓   Max.annealing voltage            55      V

11、拉線主電機  drawing host   

           型號  type        Z4-315-12

功率  power       280  kw

12、定速輪電機   electric machine of finish capstan    

型號    type      Z4-200-21

功率    power     75  kw

13、雙盤收線電機 dual take-up motor

           型號   type       Z4-160-31

功率   power      30x2 kw

14、主機潤滑油泵  oil pump of host lubrication

                                        CBZ-50  50L/min  3 kw

15、儲線裝置儲線長度  

Wire length in accumulator  max.                  5.2  m

16、儲線輪最大行程   max. stroke of accumulator ring  840  mm

17、使用壓縮空氣壓力(氣源用戶自理)pressure of required compressed air

(the air source are resolved by the buyer)                     0.4~0.6 Mpa

18、電蒸汽爐加熱功率  lectric vapour heating power    9 kw

三、設備組成equipment comprises:

1、放線架        pay-off stand               1套

2、拉線機主機(包括主電機、定速輪電機      1套

host of wire drawing (including electric host and finish capstan electric host)

3、連續退火裝置                              1套

Continuous annealing device

4、儲線裝置       accumulator                1套

5、雙盤收線裝置  dual take-up device            1套

6、成圈收線裝置   coiler take-up deivce      1套

7、拉線主機潤滑裝置  drawing host lubrication device      1套

8、軋頭穿模機          wire pointer  and stripper         1套

9、電氣控制柜    electric control cabinet                 1套

10、電蒸爐      electric vapour furnace                        1套

四、設備技術特點characteristics of equipment

1、拉線牙箱整體鑄造,與分體拼結結構相比,剛性大大提高,不會變形,密封性好,不會產生漏水、漏油等現象。

Xx is founded in whole*,compare with being founded seperately,the xx has been enhanced and its not easily transfigurable,its leak-free from water, oil etc.

2、拉線機采用高性能斜齒輪傳動,全方位加工。高速檔齒輪齒面淬火磨齒。拉線鼓輪采用中碳鋼基體,表面噴涂碳化鎢。

Wire stretcher is equipped with high-qualified inclining gear transmission,omnidirectionally processed. High-gear is quenched and the drawing capstan is made of medium carbon steel matrix with tungsten carbide sprayed on the surface

3、采用半浸沒式潤滑冷卻方式,確保線材和拉線模有效的冷卻和潤滑

Cooling adoption of semi-dipping lubrication ensures the wire and the mould being cooled and lubricatd efficiently.

4、退火裝置設計為傾斜式,降低了高度,操作方便。專門設計的風道使退火輪后部變得十分簡潔,方便了日常維護保養。

The annealing device is inclination type and its easy to operate because of the lowered height. The design of airway makes the back of fire-ring more simple and convenient for maintenace.

5、雙盤收線設計先進可靠,有關傳動部分均進行動平衡校正,采用氣動系統及電氣通訊方式控制換盤,穩定性好,捕捉成功率高。由于采用氣動控制,工作場地整潔干凈,解決了選用液壓系統可能產生的漏油現象。

Dual take-up design is advanced and transmission parts are dynamic balancing emendated,using a air-started system and electric communication to control the changer is good for stablity and a high success rate of capture.because of the air-starting control,the workplace can be tidy and clean ,this solved the oil-leaking problem of liquid pressure system.

6、拉線主機、定速輪、成圈收線及雙盤收線電機均采用原裝西門子控制器,全線PLC控制,采用進口人機界面,能方便地發出操作指令,察看整機運行狀況,調整工藝參數,并具有故障診斷功能。

Drawing host, finish capstan,coiling take-up and dual drawing motor are all imported from Siemens,all line PLC controlled with a human-computer interface.This makes the command and adjust of running situationa and parameters easy,and it is error-detection possible.  

7、定速輪內設有水冷或風冷機構,可有效降低拉線時定速輪溫度。

Finish capstan has a water-cooling or wind-cooling device,can cool of the capstan while drawing.

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